Intumescent Sealants & Fire Rated Foam

Intumescent sealants and fire rated foam play a critical role in passive fire protection by helping to maintain fire compartmentation within a building. These products are designed to seal gaps, joints, and service penetrations in fire-resisting walls and floors, reducing the spread of fire, smoke, and hot gases during a fire.

When exposed to high temperatures, intumescent sealants expand to form a fire-resistant char that closes voids and maintains the integrity of fire-rated constructions. Fire rated foam provides a fast and effective method of filling larger gaps around frames, services, and penetrations while delivering tested fire resistance when installed correctly.

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Intumescent Sealants for Joints, Gaps and Penetrations

Intumescent sealants are commonly used where a flexible, neat, and durable fire-stopping solution is required. They are suitable for linear joints, movement joints, and service penetrations where ongoing movement may occur. Once cured, these sealants remain flexible while continuing to provide fire resistance if exposed to heat.

Typical applications include sealing around pipes, cables, ducts, window frames, and construction joints in both new builds and refurbishment projects. Many intumescent sealants also offer additional benefits such as acoustic sealing and smoke control, supporting overall building performance.

Fire Rated Foam for Rapid and Effective Void Filling

Fire rated expanding foam is ideal for filling larger or irregular gaps quickly and efficiently. It is widely used around door and window frames, service penetrations, and structural openings where speed of installation is essential. Once cured, fire rated foam can be trimmed and finished to provide a clean and compliant seal.

When installed in accordance with tested systems, fire rated foam helps to maintain fire resistance for a specified period, supporting compliance with fire safety requirements while also offering thermal and acoustic insulation properties.

Tested, Compliant and Suitable for Professional Use

All intumescent sealants and fire rated foams in this category are designed for professional fire-stopping applications and are tested to recognised fire standards. These products are trusted by contractors, installers, and facilities managers working across residential, commercial, and industrial environments.

Correct product selection and installation are essential to achieving compliant fire stopping. Always ensure the chosen sealant or foam is suitable for the specific substrate, penetration type, and required fire rating.

Choose the Right Fire-Stopping Product for Your Project

This category includes a range of intumescent mastics, fire rated expanding foams, and specialist sealing solutions to suit different installation requirements. Whether you need precision sealing for movement joints or rapid filling of larger voids, you’ll find reliable fire-stopping products designed to support building safety and regulatory compliance.

Browse the range below to find the right intumescent sealant or fire rated foam for your fire protection project.

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Four tubes of astroflame intumescent acoustic mastic with pointed nozzles shown together on a plain background

Astroflame Intumescent Acoustic Mastic

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  • 240 minute fire rated
  • Supplied in 310ml tubes
  • Independently tested to BS 476-20 & EN 1366-4
4.7 out of 5 stars

From: £4.99 inc VAT

£4.16 ex VAT

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angled close-up of a blue 60 1mm green packer strip showing its flat surface and thin profile

AstroFlame Blue 60 Fire Rated Frame Packer Strips - Pack of 100

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  • 60 minute fire rating
  • Supplied in packs of 100 strips
  • Tested to BS EN 1634-1 and BS 476-22
4 out of 5 stars

From: £14.99 inc VAT

£12.49 ex VAT

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front view of plastic fire door packer strips in a clear plastic tub with a red lid showing various colours and sizes

Plastic Packers for Fire Door Frames – TIMCO

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  • 60 minutes fire rating when used with FAS Fire Door Foam
  • Tub contents includes approx. 400 packers
  • Assorted flat packers, varying in size from 1-6mm
Customer Reviews

£39.68 inc VAT

£33.07 ex VAT

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Front view of a tube of blue 60 fire rated frame foam with visible branding and open nozzle

Blue 60 Fire Rated Frame Foam with Optional Applicator Gun

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  • 60 minute fire rating
  • Supplied in 750ml cans
  • Tested to EN 1634-1 and BS 476-22
4 out of 5 stars

From: £17.24 inc VAT

£14.37 ex VAT

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PU foam applicator gun with red handle shown alongside packaging box and two plastic nozzle attachments

PU Foam Applicator Gun - TIMCO

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  • Designed for use with most gun grade foams
  • Gives the user more control in hard to reach places
  • Suitable for both professional and DIY use
Customer Reviews

£21.20 inc VAT

£17.67 ex VAT

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Group of three economy fire rated foam cans with red caps and black and white labels

Astroflame Fire Rated Foam

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  • 240 minute fire rated foam
  • Supplied in 750ml cans
  • Tested to EN 1366-4: 2006
4.8 out of 5 stars

£15.98 inc VAT

£13.32 ex VAT

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fas gun grade fire door foam can with black and orange label shown from the front

FAS Gun Grade Fire Door Foam

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  • 60 minute fire rating
  • Supplied in 750ml cans
  • Tested to EN 1366-4: 2008
Customer Reviews

£18.74 inc VAT

£15.62 ex VAT

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FAS fire door intumescent acrylic sealant 310ml tube shown from the front with red and black label and white nozzle

FAS Fire Door Intumescent Acrylic Sealant

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  • 120 minute fire rating
  • Available in 310ml cartridge or 600ml foil pack
  • Tested to BS EN 1366 parts 3 & 4 and BS 476 parts 20 & 22
Customer Reviews

From: £5.60 inc VAT

£4.67 ex VAT

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fas white fire door silicone sealant 310ml tube shown from the front with black and teal packaging

FAS White Fire Door Silicone Sealant

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  • 60 minute fire rating
  • Supplied in 310ml tubes
  • Tested to BS 476 & parts of BS EN 1366 & 1634
Customer Reviews

£13.49 inc VAT

£11.24 ex VAT

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a front view of the foam gun cleaner canister

PU Foam Gun Cleaner

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  • Solvent based aerosol cleaner
  • Available in 500ml cans
  • Connects to applicator gun or directly spray onto surfaces
Customer Reviews

£7.99 inc VAT

£6.66 ex VAT

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Front view of a white container labelled astro coat for affbatt 5kg spray grade

Astroflame Fire Resistant Coating - Spray Grade

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  • 240 minute fire rated
  • Supplied in a 5kg container
  • Tested to BS 476: Part 20
3 out of 5 stars

£68.39 inc VAT

£56.99 ex VAT

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front view of intumescent glazing u channel holding a piece of glass against a white background

Intumescent Glazing U Channel - Astro U Channel

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  • 30 minute fire rating
  • Supplied in 100m coils
  • Tested to BS 476-22: 1987
Customer Reviews

£260.09 inc VAT

£216.74 ex VAT

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